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ZYB High Efficiency Intelligent Self-Priming Pump

ZYB High-Efficiency Intelligent Self-Priming Pump is a new type of industrial pump integrating automatic self-priming, intelligent control and high energy efficiency. Adopting an optimized hydraulic model and an intelligent variable frequency control system, it has the remarkable advantages of strong self-priming capacity, fast start-up speed and high operation efficiency. Developed for the automation and unattended operation needs of industrial water supply, agricultural irrigation, sewage discharge and other scenarios, this pump does not require additional priming water, and can realize intelligent functions such as dry running protection, automatic start-stop and constant pressure. With a compact structure and easy installation and maintenance, the product is suitable for the transportation of clean water, slightly corrosive liquids and media with fine particles. It is widely used in chemical, municipal, agricultural, construction and other industries, and is an ideal choice to replace traditional self-priming pumps and improve transportation efficiency and intelligence level.
 
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Introduce the basic functions of the product.



1.Intelligent self-priming:No manual priming required, strong self-priming capacity for fast start-up.


2.Intelligent control:Supports automatic start-stop, constant pressure adjustment and dry-running protection, suitable for unattended operation.


3.High-efficiency transfer:Optimized hydraulic model with low energy consumption and high efficiency for stable delivery of multiple media.


4.Automatic protection:Integrates overload, overheating and dry-grinding protection functions to extend equipment service life.


operational environment



1.Medium Environment:Clean water, slightly corrosive liquids, sewage with fine particles/fibers; prohibited for strong oxidizing, high-temperature and viscous media.


2.Temperature Environment:Medium temperature -8℃~80℃; Ambient temperature -15℃~55℃, avoid direct sunlight or severe freezing.


3.Installation Environment:Indoor/outdoor (rain and sun protection cover required for outdoor), farmland, pump stations, workshops, construction sites; requires good ventilation and flat foundation.


4. Electrical Environment:Single-phase/three-phase AC power supply, supports intelligent control module access; places without strong electromagnetic interference or flammable and explosive gases.



Product Advantages




1. Intelligent self-priming, saving you time and effort: No manual water priming is required; it boasts rapid self-priming, a high success rate, and adaptability to frequent start-stop operations, thus reducing labor costs.


2. Intelligent control, unattended operation: It integrates automatic start/stop, constant pressure regulation, and multiple protection functions, supports remote monitoring, and meets the needs of automated production.


3. High efficiency and energy saving, low operating costs: Optimized hydraulic model + intelligent variable frequency technology, efficiency is increased by more than 15% compared to traditional self-priming pumps, and it saves money in the long run.


4. Multi-media compatibility, wide range of applications:It can transport clean water, mildly corrosive liquids, and sewage containing fine particles without the need to change the pump type, making it suitable for various scenarios.


5. Compact structure and easy installation: Available in vertical or horizontal configurations, these units are compact, lightweight, require no complex foundations, and can be quickly installed and debugged.


6. Multiple protections for a longer lifespan:It integrates dry running, overload, overheat, and leakage protection, resulting in a low failure rate, long maintenance cycle, and a 30% increase in equipment lifespan.




Technical parameters




typeZYB High-Efficiency Intelligent Self-Priming Pump
MaterialCast iron / Stainless steel (304/316) / Engineering plastics
Driver typedirect drive of motor
Installation typeHorizontal
Maximum caliberDN100
Maximum flow150 m³/h
Maximum head120 m
Maximum power22 kW
Protection levelIP54 IP55
Insulation classF-level
Standard voltageThree-phase 220V/60Hz, 400V/50Hz, 440V/60Hz; Single-phase 110V/60Hz, 220V/60Hz




Product Uses




1. Agricultural irrigation:It is suitable for long-distance irrigation of farmland, sprinkler irrigation of orchards, and drip irrigation systems in greenhouses, and is applicable to outdoor scenarios where there is no water supply.


2. Municipal Engineering: Urban pipeline pressurization, secondary water supply in residential areas, rainwater and sewage system upgrades, and temporary drainage emergency response.


3. Industrial manufacturing: Workshop cooling circulating water, cleaning equipment water supply, transfer of mildly corrosive waste liquid, and production line media transportation.


4. Construction Engineering: Temporary water supply for construction sites, drainage of foundation pits, water for concrete curing, and pressurized water supply for each floor.


5. Environmental Protection Industry: Small-scale sewage treatment plants, domestic sewage lifting, livestock farm wastewater discharge, and septic tank cleaning.


6. Commercial facilities: Automatic water supply systems in hotels, hospitals, and shopping malls; cleaning water and wastewater discharge in the catering industry.


7. Emergency Rescue:It supports rapid activation for fire emergency water supply, flood drainage, and temporary water supply for field operations.




Product Operation Guide




1. Installation check:Confirm that the installation is secure and the pipeline connections are sealed; verify that the power supply voltage matches the pump type; and confirm that the intelligent control module wiring is correct and secure.


2. Pre-start preparation: For first-time use, the pump chamber needs to be filled (no priming is required thereafter); open the inlet and outlet valves; set intelligent parameters (such as start/stop pressure, constant pressure value); check the oil level and whether the seal is normal.


3. Start running: Automatic mode: Press the "Automatic" button on the intelligent control box, and the pump will automatically complete self-priming, start-up, and constant pressure operation without manual intervention. Manual mode: Press the "Manual" button, jog to confirm the direction of rotation, and then continue running after normal operation; real-time monitoring of flow rate, pressure, and motor temperature.


4. Shutdown procedure: Automatic mode: The system automatically shuts down based on the pressure threshold or an external signal. Manual mode: Press the "Stop" button first, then disconnect the power; for long-term shutdown, the pump chamber medium must be drained and the inlet and outlet valves closed.


5. Special Notes:Do not operate for extended periods with inlet and outlet valves fully closed; regularly check the parameters of the intelligent control module to avoid incorrect settings; if self-priming fails, check for pipeline leaks or air inlet points.




Frequently Asked Questions



Common ProblemsCore CausesSolutions
Self-priming function failurePipeline leakage and air intake, no priming for first use, impeller cloggingRepair pipeline, fill pump chamber, clean impeller
Insufficient flow and headLow frequency conversion, outlet valve not fully open, pump body air leakageIncrease frequency, fully open valve, check air leakage points
Seal leakageSeal aging, eccentric installation, medium corrosionReplace seals, reinstall, upgrade material
Motor overload and overheatingOver-head operation, poor heat dissipation, intelligent protection failureReduce head, clean heat dissipation holes, overhaulprotection system
Frequent automatic start-stopToo close pressure threshold setting, pipeline leakage,insufficient water storageAdjust pressure parameters, repair pipeline, increase waterstorage

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